Marine
Generator Sets

ASO Genset marine generator sets are designed for reliable onboard power in harsh marine environments—salt spray, high humidity, vibration, and long operating hours. Our marine gensets feature corrosion-resistant protection, stable output, compact footprints, and low-noise operation for yachts, workboats, fishing vessels, and offshore applications.

Tell us your required kW/kVA, voltage/frequency, and installation space, and we’ll recommend the right configuration and provide a fast quotation.

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We look after even the smallest detail of each marine generator set, custom designing them according to the characteristics and requirements of each project.

Marine Engine
- Open circuit heat exchanger
- Keel or radiator cooling
- Access to filters from a single access point
- Water collector and exhaust cooler
- Closed crankcase ventilation system
Marine alternator
- Insulation class: H/H or H/F
- Protection rating: IP23
- Voltage regulation: ±0.5% or ±1%
- Number of wires: 12. Standard single-bearing mechanical configuration
- Multi-voltage
- Short-circuit capacity: 300% (3 IN) for 10 seconds
Other
- Galvanised steel bench with anti-drip tray
- Stainless steel bench
- High quality and custom components
- 12/24V batteries
- Marine anti-vibration pads
Control panel
- Graphic display
- Engine monitoring and control
- J1939 interface configurable with the engine
- Revolution counter
- Oil pressure indicator
- Engine temperature indicator
- Stop alarms (oil pressure, temperature, and speed)
- Warning alarms (battery charge failure, start and stop control)
- Wiring, alarms, and integrated sensors
- PLC configurable

Optional Features of
Marine Generator Sets

  • Generator sets with remote radiator for cooling outside the room
  • Special generator sets for operation in extremely cold climates with special internal heating systems
  • Generator sets with seismic certification according to each project
  • Containers compartmentalised in independent rooms
  • Containers with RF100 systems
  • Containers with interior air conditioning systems
  • Cabins/containers painted according to the most demanding requirements and in accordance with the ISO 12944 standard
  • Containers with fire extinguishing systems (all types)
  • Dust/sand ingress filtering systems inside the cabins/containers
  • Complete design control to adapt to any type of operation through any brand PLC, even controlling part of the installation external to the generator set itself
  • Special synchronisation systems between several networks and several generator sets
  • Special protection relays to comply with any protection required according to ANSI regulations
  • Medium voltage generator sets, either by direct generation from the alternator or through a step-up transformer, including medium voltage cells
  • Special tests against cold, heat, rattling, salt spray, rain, etc
Vessel Type Length Recommended kVA Typical Loads
Small yacht / cruiser 25-40 ft 6-12 kVA Lighting, navigation, small fridge
Mid-size yacht 40-60 ft 15-30 kVA AC, watermaker, full galley
Large motoryacht 60-100 ft 30-80 kVA Hotel loads, hydraulics, thrusters
Houseboat 30-50 ft 10-20 kVA Continuous living loads
Fishing trawler 50-100 ft 50-150 kVA Refrigeration, winches, deck lights
Workboat / tugboat 40-80 ft 80-300 kVA Hydraulics, pumps, deck equipment
Offshore supply vessel 100+ ft 300-1,000 kVA Heavy industrial loads
Cargo ship / container 150+ ft 500-2,000 kVA Auxiliary power, port hoteling

For mixed loads (continuous + intermittent), engineers typically size at 50-70% of peak demand to keep the generator in its optimal load range — better fuel efficiency and longer engine life. Need exact sizing? Send us your equipment list and we'll run a load calculation.

For deeper sizing guidance, see our complete guide to marine generators covering sizing, selection, and full system design. For fishing trawler-specific sizing (refrigeration, winches, lighting loads), see our fishing trawler generator sizing guide. For yacht-specific sizing, see our Yacht Generator Selection Guide.

Power (kVA) Fuel Consumption (L/h @ 75%) Noise (dBA @ 7m) Typical Application
6-12 kVA 1.6-2.8 58-62 Small yacht, sailboat auxiliary
15-30 kVA 3.2-6.5 60-65 Mid-size yacht, sportfishing
50-80 kVA 10.5-17 62-68 Large yacht, small workboat
100-200 kVA 22-44 65-70 Tugboat, fishing trawler
250-500 kVA 55-105 68-72 Offshore vessel, dredger
800-2,000 kVA 170-410 70-75 Cargo ship, industrial vessel

All units come standard with marine-grade corrosion protection, anti-vibration mounts, and optional stainless steel enclosures. Custom voltage (220V / 380V / 415V / 440V / 3,300V) and frequency (50 Hz / 60 Hz) configurations are available.

ABS (American Bureau of Shipping)
- Type approval available
DNV (Det Norske Veritas)
- Marine type test certified
Lloyd's Register
- Class approval for commercial vessels
RINA (Italian Naval Register)
BV (Bureau Veritas)
USCG
-compliant exhaust emissions (U.S. Coast Guard)
IMO Tier II / Tier III NOx emission standards
SOLAS safety convention compliance

Type-approval documentation can be provided for new builds and refit projects. Contact our compliance team early in your project to ensure the correct certifications are included from day one — retrofitting compliance later is significantly more expensive.

For an in-depth breakdown of each classification society's requirements and certification process, read our guide: Understanding Marine Generator Certifications: From ABS to Lloyd's Register.

For offshore platform applications, see our Custom Offshore Generator Cabin Design Guide.

Marine Cooling Systems Explained

Marine generator cooling is more critical than land-based systems because of salt corrosion and confined engine room conditions. We offer three standard cooling configurations:

Typical Marine Generator Projects

We've supplied marine generator sets for projects ranging from 6 kVA pleasure craft units to 1,500 kVA offshore support vessels. Representative configurations:

60 ft Sportfishing Yacht — Dual 30 kVA Marine Gensets

Twin generator setup for full redundancy. Sea water cooled, sound-attenuated enclosures rated at 65 dBA. Powers HVAC, galley, watermaker, and electronics during extended offshore trips.

Coastal Tugboat — 200 kVA Skid-Mounted Marine Genset

Replacement project for an aging unit. Keel-cooled configuration, IMO Tier II compliant. Integrated with vessel's J1939 monitoring system. Stainless steel enclosure for full salt-spray protection.

Offshore Wind Farm Crew Transfer Vessel — 80 kVA

Compact installation in a 25 m aluminum CTV. Variable speed alternator for fuel optimization at low loads. ABS type approval, full noise enclosure for 24/7 operation.

Pacific Fishing Trawler — 250 kVA Refrigeration-Duty Generator

High duty cycle for onboard freezer compartments. Keel-cooled to handle sediment-heavy fishing grounds. Custom paint per ISO 12944 corrosion class C5-M.

Hopper Dredger — 1,000 kVA Auxiliary Power Plant

Heavy industrial application. Medium-voltage output (3,300 V) through step-up transformer. Custom cabin with fire suppression and salt-spray testing.

Maintenance, Service & Lifecycle

A properly maintained marine generator can run reliably for 20,000+ operating hours — often 15-20 years on light-duty pleasure craft, 8-12 years on commercial vessels. Typical service intervals:

  • Daily: Visual check, oil/coolant levels, exhaust water flow
  • Every 250 hours: Oil and filter change, sea water strainer cleaning
  • Every 500 hours: Air filter, fuel filter, anode inspection
  • Every 1,000 hours: Coolant change, valve clearance, injector test
  • Every 2,000-3,000 hours: Heat exchanger cleaning, raw water pump rebuild

For day-to-day maintenance pitfalls and an engineer's checklist, see Marine Generator Daily Maintenance: 5 Critical Pitfalls. For lifecycle cost planning, see our guides on fishing trawler generator lifecycle cost and hybrid generator + solar systems for fuel-efficient marine operations.

What size marine generator do I need for my boat?
- Size depends on your vessel length and electrical loads. Small yachts (25-40 ft) typically need 6-12 kVA; mid-size yachts (40-60 ft) need 15-30 kVA; commercial workboats and fishing vessels usually require 50-300 kVA. Use the sizing chart above or request a load calculation from our team.
What's the difference between a marine and a standard diesel generator?
- Marine generators use corrosion-resistant components (stainless steel, cuprous nickel), specialized cooling (heat exchanger or keel cooling), marine-rated alternators, and reinforced anti-vibration mounting. They're designed to operate at 30+ degree tilt angles and survive constant salt exposure. Standard land generators will fail within months in marine environments.
How long does a marine generator last?
- With proper maintenance, marine generators run 20,000+ operating hours. That translates to 15-20 years of life on a typical pleasure craft (1,000 hours/year) or 8-12 years on a commercial vessel (3,000+ hours/year).
Can I install a marine generator on an existing yacht?
- Yes — retrofit installations are common. Key considerations include engine room space, exhaust routing (wet vs dry), fuel system integration, sound insulation, and electrical panel modifications. Our team supports refit projects with installation drawings and on-site commissioning.
How loud are marine generators?
-With standard sound enclosures, marine generators run between 58-72 dBA at 7 meters depending on size. Optional super-silent enclosures reach 55 dBA — quiet enough for overnight running on sleeping yachts.
Do marine generators need special fuel?
-Marine generators run on standard marine diesel (MDO) or low-sulfur diesel (ULSD <15 ppm). Biofuel blends up to B20 are supported on most models. For long-term storage, fuel polishing systems prevent algae growth.
What's the typical fuel consumption of a marine generator?
-At 75% load, expect roughly: 6 kVA = 1.6 L/h, 30 kVA = 6.5 L/h, 100 kVA = 22 L/h, 500 kVA = 105 L/h. Running at the optimal 50-80% load range minimizes consumption.
How often does a marine generator need servicing?
-Routine oil and filter changes every 250 hours, with deeper inspections every 500-1,000 hours. Annual professional inspection is recommended for commercial use. See the full maintenance schedule above.
Are your marine generators ABS or DNV certified?
-Yes — type approvals from ABS, DNV, Lloyd's Register, RINA, BV, and other major classification societies are available on request. We support both new build certification and refit re-certification.
Do you provide marine generators for both new builds and refits?
-Yes. We supply OEM units for shipyards on new build projects and direct-to-owner units for retrofit, refit, and replacement projects. Custom enclosures, paint specifications (ISO 12944), and control panel integrations are available.
Contact

Do You Need a Generator Set?

Fill in the form with your information if you want one of our generator sets or if you have any questions. We will prepare a quotation for you based on your requirements.
Customer Service Team Email
info@asogenset.com

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